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1、叉車充電區設計安全要求,2,目錄Brochure,1.充電間基本參數及方案 Charge room basic data and Plane Layout 1.1 沖壓車間充電方案介紹 Stamping Charge room Introduction 1.2發動機車間充電方案介紹 Power Train Charge room Introduction 1.3 總裝車間充電房方案介紹 Assembly Charge room Introduction 1.3a 總裝南車間充電房方案介紹 South Assembly Charge room Introduction 1.3b 總裝東充充電電方2、案介紹 East Assembly Charge room Introduction2.充電房設計相關標準及其他配置 Charging stations design requirement and other configuration3.充電房案例 Charger rooms example,3,用途 Usage 充電間主要用于給電池充電及存放電池，以及進行電池維護和保養，同時內部有加液裝置、洗眼池和消防設施。Charging Room is mainly used to charge,storage and maintenance the batteries.Inside the roo3、m,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.v說明 Basic Data 1、叉車型號 Forklift Type：3噸電動平衡重式叉車 3T Electric Forklift Trucks E30S X 8 units 6噸電動平衡重式叉車 6T Electric Forklift Trucks X 2 units2、充電機型號 Charger Type：DELONG D80/80P(E30S)3、電池型號 Battery Type：80 V/574、5 Ah(E30S),注意：因無法獲得6噸電動平衡重叉車的電池型號及充電器型號，暫以E30S電池代替,1.1.1 沖壓車間充電間基本情況1.1.1 Stamping Charge room basic data,4,叉車電池及配套充電器參數表Forklift Battery&Charger Technical Data,1.1.2 叉車電池及充電器參數表沖壓車間1.1.2 Battery&Charger performance,1,2,3,4,5,6,7,8,9,Stamping Charging Room,5,1.1.3 沖壓車間整體平面規劃圖1.1.3 Stamping Plane Lay5、out,充電機 Charger,備注 Remarks：,蓄電池加水設備Adding liquid device,洗眼池Eyes washing pool,平衡重叉車電池充電位 Battery,水槽 Drain,Forklift,Forklift,Hoisting Battery Area,10,6,1.1.4 沖壓車間整體立體圖1.1.4 Stamping Plane Layout(3D),充電間內靠墻側充電機掛墻擺置，電池可放置在托盤上。Chargers can hang on the wall,and the batteries put on the pallets.充電方式：備用電池連接6、充電機充電；電池充電完成后，采用吊裝方式對叉車進行更換電池。Charging way:After the spare battery charging off,using the forklift to hoist the battery.可根據倉庫的情況在充電區域設置洗眼池和蓄電池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充電機Charging,電池 48V Battery,7,1.2.1 發動機車間充電間基本情況17、.2.1 Power Train Charge room basic data,用途 Usage 充電間主要用于給電池充電及存放電池，以及進行電池維護和保養，同時內部有加液裝置、洗眼池和消防設施。Charging Room is mainly used to charge,storage and maintenance the batteries.Inside the room,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.說明 Basic Data 1、叉8、車型號 Forklift Type：電動平衡重式叉車 Electric Forklift Trucks:E16C X 3 units,E30S X 2 units,E50 X 1 unit 6噸電動牽引叉車 6T Electric Towing Trucks:P60Z X 2 units 電動托盤堆垛&搬運叉車 Electric Pallet Transport&Stacking Forklift:T20 X 1 unit,L16 X 1 unit 高位揀選車 High-level Order-picking Forklift:V12 X 1 unit2、充電機型號 Charger Type：9、DELONG D80/80P(E30S),D48/80P(E16C/V12),D80P/125P(E50),E24/40P(L16),E24/30P(T20)3、電池型號 Battery Type：80V/575 Ah(E30S),48V/575AH(E16C),80V/840AH(E50),48V/345AH（P60Z),24V/230AH(T20),24V270AH(L16),48V/560AH(V12),8,1.2.2 發動機車間叉車電池及充電器參數表1.2.2 Battery&Charger performance,叉車電池及配套充電器參數表Forklift Battery&Charg10、er Technical Data,Forklift,Forklift,Hoisting Battery Area,9,1.2.3 發動機車間整體平面規劃圖1.2.3 Power Train Charge Room Plane Layout,洗眼池Eyes Washing Pool,備注Remark:,充電機Charger,平衡重叉車充電位 E trucks battery,倉儲叉車電池位Warehouse trucks battery,蓄電池加水設備Adding liquid device,水槽 Drain,充電間內靠墻側充電機掛墻擺置，電池可放置在托盤上。Chargers can hang11、 on the wall,and the batteries put on the pallets.充電方式：備用電池連接充電機充電；電池充電完成后，采用吊裝方式對叉車進行更換電池。Charging way:After the spare battery charging off,using the forklift to hoist the battery.可根據倉庫的情況在充電區域設置洗眼池和蓄電池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging 12、rooms space.,2024-1-30,10,1.2.4 發動機車間整體立體圖1.2.4 Power Train Charging Room Plane Layout(3D),充電機Charging,平衡重叉車電池 E Trucks Battery,倉儲叉車電池 Warehouse Trucks Battery,11,1.3.1 總裝車間充電間基本情況1.3.1 Assembly Charge room basic data,用途 Usage 充電間主要用于給電池充電及存放電池，以及進行電池維護和保養，同時內部有加液裝置、洗眼池和消防設施。更多免費課件，關注公眾號：生產安全管理網。Cha13、rging Room is mainly used to charge,storage and maintenance the batteries.Inside the room,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.說明 Basic Data 1、叉車型號 Forklift Type：電動平衡重式叉車 Electric Forklift Trucks:E20P X 26 units,E30S X 45 units,E50 X 10 unit 5噸電14、動牽引叉車 5T Electric Towing Trucks:P50C X 89 units2、充電機型號 Charger Type：DELONG D48/100P(E20P),D80/80P(E30S),D80P/125P(E50),E24/45P(P50C)3、電池型號 Battery Type：48V/700AH(E20P),80V/575 Ah(E30S),80V/840AH(E50),24V/330AH（P50C),12,1.3.2 總裝車間叉車電池及充電器參數表1.3.2 Assembly Room Battery&Charger performance,叉車電池及配套充電器參數15、表Forklift Battery&Charger Technical Data,Forklift,Forklift,Hoisting Battery Area,13,1.3.3A 整體平面規劃圖總裝南車間1.3.3A Charge Room Plane LayoutSouth Assembly Room,洗眼池Eyes Washing Pool,蓄電池加水設備Adding liquid device,備注Remark:,3噸電動平衡重叉車 充電機3t E trucks Charger,3噸電動平衡重叉車充電位 x 16個 3t E trucks battery x 16,牽引車叉車電池位 x16、 52 個Tow Tractors battery x 52,2噸電動平衡重叉車 電池位 x 26個2t E trucks battery x 26,水槽 Drain,14,1.3.4A 整體立體規劃圖總裝南車間1.3.4A Charge Room Plane Layout(3D)South Assembly Room,充電間內靠墻側充電機掛墻擺置，電池可放置在托盤上。Chargers can hang on the wall,and the batteries put on the pallets.充電方式：備用電池連接充電機充電；電池充電完成后，采用吊裝方式對叉車進行更換電池。Chargi17、ng way:After the spare battery charging off,using the forklift to hoist the battery.可根據倉庫的情況在充電區域設置洗眼池和蓄電池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充電機Charging,3噸電車電池 3t E trucks battery,牽引車叉車電池 Tow Tractors battery,2噸電車電池 2t E truc18、ks battery,Forklift,Forklift,Hoisting Battery Area,15,1.3.3B 整體平面規劃圖總裝東車間1.3.3B Charge Room Plane LayoutEast Assembly Room,洗眼池Eyes Washing Pool,蓄電池加水設備Adding liquid device,備注Remark:,牽引車叉車電池位 x 37個Tow Tractors battery x 37,5噸電動平衡重叉車 電池位 x 10個5t E trucks battery x 10,3噸電動平衡重叉車 電池位 x 12個3t E trucks bat19、tery x 12,3噸電動平衡重叉車充電位 x 17 個 3t E trucks battery x 17,16,1.3.4B 整體立體規劃圖總裝東車間1.3.4B Charge Room Plane Layout(3D)East Assembly Room,充電間內靠墻側充電機也可掛墻擺置，電池放置在托盤上。Chargers can hang on the wall,and the batteries put on the pallets.充電方式：備用電池連接充電機充電；電池充電完成后，采用吊裝方式對叉車進行更換電池。Charging way:After the spare batter20、y charging off,using the forklift to hoist the battery.可根據倉庫的情況在充電區域設置洗眼池和蓄電池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充電機Charging,5噸電車電池 5t E trucks battery,牽引車叉車電池 Tow Tractors battery,3噸電車電池 3t E trucks battery,17,1.4.1 焊裝車間充電間基本21、情況1.4.1 Welding workshop Charge room basic data,用途 Usage 充電間主要用于給電池充電及存放電池，以及進行電池維護和保養，同時內部有加液裝置、洗眼池和消防設施。Charging Room is mainly used to charge,storage and maintenance the batteries.Inside the room,also would equipped with adding liquid advice,eye washing pool and fire-fighting facilities.說明 Basic 22、Data 1、叉車型號 Forklift Type：更多免費課件，關注公眾號：生產安全管理網。電動平衡重式叉車 Electric Forklift Trucks:E30S X 36 units 5噸電動牽引叉車 5T Electric Towing Trucks:P50C X 30 units2、充電機型號 Charger Type：DELONG D80/80P(E30S),E24/45P(P50C)3、電池型號 Battery Type：80V/575 Ah(E30S),24V/330AH（P50C),18,1.4.2 焊裝車間電池及充電器參數表1.4.2 Welding workshop 23、Battery&Charger performance,叉車電池及配套充電器參數表Forklift Battery&Charger Technical Data,Forklift,Forklift,19,1.4.3 整體平面規劃圖焊裝車間1.4.3 Charge Room Plane LayoutWelding workshop,蓄電池加水設備Adding liquid device,充電機Charger,3噸電動平衡重叉車充電位 x 36 個 3t E trucks battery x 36,牽引車叉車電池 x 22 個 Tow Tractors battery x 22,洗眼池Eyes W24、ashing Pool,牽引車叉車電池位 x 8 個Tow Tractors battery x 8,20,1.4.4 整體立體規劃圖焊裝車間1.4.4 Charge Room Plane Layout(3D)Welding workshop,充電間內靠墻側充電機也可掛墻擺置，電池放置在托盤上。Chargers can hang on the wall,and the batteries put on the pallets.充電方式：備用電池連接充電機充電；電池充電完成后，采用吊裝方式對叉車進行更換電池。Charging way:After the spare battery chargin25、g off,using the forklift to hoist the battery.可根據倉庫的情況在充電區域設置洗眼池和蓄電池加水位。It can adjust the eyes washing pool and adding liquid location flexible base on the charging rooms space.,充電機Charging,牽引車叉車電池 Tow Tractors battery,3噸電車電池 3t E trucks battery,21,2.1 地板要求2.1 Floor conditions,地板上應該蓋有一 層防酸材料The floo26、r should be covered with an acid resistant material:壓強 8 N/mm Pressure solidity 8 N/mm抗酸腐蝕 抗硫酸H2SO4(50%)Acid solidity against H2SO4(50%)泄漏電阻 100 kohm Isolation resistance 100 kohm墻 Walls泄漏電阻 100 kohm(電池周圍1.5m)Isolation resistance100 kohm(only around the place of the batteries(1.5m)屋頂 Roofs抗酸腐蝕抗硫酸t H27、2SO4(50%)Acid solidity against H2SO4(50%)地板必須有一個最小0.25 m3 坑，其周圍斜度為1%。The floor must have a Gradient of 1%to a pit of minimum 0,25 m3,2.2 電池房的空間2.2 Place in battery rooms,電池的擺放示例,a)車輛周圍必備空間 necessary space around the truck at least 0.6 meterb)電池和充電機間必備距離 necessary distance between battery and charger28、 at least 0.6meterc)到易燃品的必備距離 necessary distance to inflammable stored goods at least 2.5 meterd)到易爆品的必備距離 necessary distance to explosive material at least 5 meter f)每個充電機前必須計算出必備空間，以放置兩個電池加上電池之間最少0.2m的通風空間。In front of each charger the necessary place must be calculated for two batteries plus a dis29、tance of minimum 0.2 meter between the batteries to have a good ventilation during charge.放電池的托架必須以最重的電池考慮計算，并且與地隔離。Battery banks must be calculated for the heaviest battery and must be isolated against the ground.h)充電機前面板到電池的最短距離(a)為0.5m，電池到溫度超過200C的加熱裝置最短距離為2.5m。The minimum distance(a)of the charg30、er front panel to the battery is 0,5 meter and minimum 2,5 meter between battery and heating systems with a temperature more than 200C,充電器Charger,電池位Battery,Min 1500mm,Min 2222mm,23,2.3 車體傾翻式駕駛室空間需求 2.3 Tilting Back Cab Space required,1.6噸、2噸、3噸電動平衡重叉車為傾翻式駕駛室，吊裝更換電池時要注意傾翻式駕駛室的空間需求。（已在方案中設立有專門的更換電池區域31、，空間足夠。）1.6T,2T and 3T electric counter balance truck all with tilt back cab,when exchange battery should be mentioned the space required.(in the proposal,it has left enough space for exchange.),駕駛室可傾翻300和1000兩個角度Unique tilting cab:with 30and 100tilt back angle,24,2.4 充電機2.4 Chargers,為了選擇正確的充電機，必須要知道32、電池型號、電池種類、額定電壓、額定容量和根據工種、單班、兩班或三班決定的充電時間。To select the correct chargers it is necessary to know the battery type,the kind of battery,the nominal voltage,the nominal capacity and the charging time depending of the kind of working,single shift or two,three shift operation.充電機根據外形大小既可以墻上安裝也可以地面安裝。The c33、hargers are either wall mounted or floor mounted depending of the largeness of the chargers.為了良好通風充電機之間最小0.2m間距很重要。Important is also a distance between the chargers of minimum 0,2 meter to get a good ventilation of the air.,為便于方便操作，應該選擇好安裝充電機的高度。任何與水有關的安裝必須在充電機下面。The mounting high should be selected34、 that a good operation with the chargers is possible.Any installation of water must be below the chargers.,25,2.5 通風2.5 Ventilation,因為電解液的水分離在電池腔內形成氫氧混合氣體，這個過程是在接近電池充電結束時，即電池過充時發生的，超過過充電壓就開始放氣階段。氫氣是一種極易爆炸性氣體，當達到一定濃度時會發生爆炸，所以設計電池充電房要保證有足夠的自然通風，如果需要強迫通風，更多免費課件，關注公眾號：生產安全管理網。就應該在始開充電時接通通風裝置，進風盡可能的接近地面，35、經過電池然后盡可能高的從對面排出。A battery cab form a gas mixture of hydrogen and oxygen due to the electrolytic decomposition of water.This gas develops particularly towards the end of battery charging or if the battery is overcharged.It is at it greatest above the voltage at which gassing starts.Battery charging 36、rooms and battery charging stations shall where possible be designed so that the natural ventilation is sufficient.If artificial ventilation is necessary,it shall be ensured that the ventilation is switched on whilst charging is taken place.The inlet air shall enter as close as possible to the groun37、d,pass over the batteries and escape as high as possible on the opposite side.,26,排氣扇的選用 Exhaust fan 排氣扇可安裝在屋檐下1米處左右或置于屋頂；室內補風口可設在離地面0.30.5米左右.Exhaust fans can be settled subjacent the eave 1 meter or on the roof;the air inlet should be set above the ground 0.30.5 meter.如室內設置34個排氣扇，充電期間排氣扇可輪流作業，但需保證38、60的排氣扇在工作狀態，If therere 34 exhaust fans indoor,they can work in turns when charging,but it need to ensure that 60%of the exhaust fans in working state.排氣扇型號自行選用。Exhaust fans type should be choose independently.電池的存放 Batterys storage所有待充電電池均放置于托盤或支架上，托盤或支架置于地面上。All the rechargeable batteries are all p39、laced on the pallets or the racking which is placed on the ground.,排氣扇 Exhaust fan,補風口 Air inlet,P.S.充電器電源線長度2.5m，電池電源線約0.5m Charger cable length is 2.5m,battery cable length is about 0.5m.,2.5 通風2.5 Ventilation,27,2.6 室溫和補水2.6 Room temperature and water topping,充電站應該具有+10到+25的室溫和干燥環境，以保證充電機和電池壽命。如果40、這些環境條件不能滿足，就要配備一些設備如：對充電機用空調，對電池用加熱電纜。A charging station should have a room temperature between+10 and+25C and a dry environment to solve the lifetime of chargers and batteries.Are these climate conditions not to realise so the used equipment had to be fit out for example air condition for the charg41、ers or heating tables for the batteries.南方夏天較高溫炎熱，建議室內增加幾臺風扇對充電電池降溫，也有促進室內空氣流動之用。South region is high temperature in hot summer,it is suggested that increasing a few fans to cool the charging battery indoor,they can also promote the air flow indoor.,電池在使用一段時間之后，電解液面將會因為水被電解后下降，此時要對電池急性補水。補水時要求補充蒸餾水或42、去離子水。不得補充其它水，如飲用水類、河水等；補水時要控制液位位置。Batteries with liquid electrolyte lost water cause of the gassing during charge,this must be refilled.Therefor it must be used distilled water according DIN 43530 or national norms,normal water destroyed the battery.,可以選配自動加水系統，加水完成時自動切斷，無需人工檢查，加水速度快，省卻人工檢查、添加蒸餾水的煩惱43、。Automatically water topping systems without any maintain hold good cause controlled by the charger the refilling of water takes place at the correct time shortly before the charge will be finished.Batteries must have special self-closing crams.,28,2.7 標識和急救措施2.7 Labels and First aid,單個充電場所應該有以下標識Si44、ngle charging places should be labelled with following labels:,對于由硫酸引起的事故，下面設備必須放在充電場所易見、易拿的地方。For accidents with acid the following equipment should be placed good visible and easy reachable near by the charging place 急救箱 First aid case 緊急沖洗水池 Emergency shower 洗眼站 Eye washing station 滅火器 Fire-extin45、guisher,Warning of danger of the battery,Prohibition of fire open light and smoking,29,1）安裝電葫蘆吊裝更換電池 Install electric hoist to lift the battery,2.8 電池吊裝方式2.8 Battery jib,2）安裝輕型支架吊裝更換電池 Install light racking to lift the battery,30,廣州XX廠,3 充電房案例3 Charger room example,31,沃爾瑪Wal-mart DC,3 充電房案例3 Charger room example,華潤萬家（現有充電發房）Vanguard,2024-1-30,32,招商局物流 寶潔CDCChina Merchants/P&G CDC,3.充電房案例3.Charger room example,2024-1-30,33,豐田汽車TOYOTA AUTO,3.充電房案例3.Charger room example,48V電池充電區48V battery area,24V電池充電區24V battery area,感謝您的聆聽,